Hydrogen Gentech Private Limited Archives

Hydrogen Gentech Private Limited (HGPL) has achieved a significant milestone by successfully commissioning a state-of-the-art Hydrogen Generation & Purification Plant based on Water Electrolysis technology at Divis Laboratories Limited, India. Divis Laboratories Limited, one of India’s leading pharmaceutical companies, boasts the world’s largest Active Pharmaceuticals Ingredients (API) manufacturing facility, equipped with advanced manufacturing and in-house analytical facilities. Notably, the company holds a substantial global market share, ranging from 60% to 85%, in generic naproxen, dextromethorphan, and gabapentin APIs, with a production process that is backward integrated.

HGPL’s contribution to this project involved a comprehensive scope of work, including design, engineering, manufacturing/supply, erection supervision, and commissioning. The Hydrogen plant facility consists of two independent streams, jointly capable of generating an impressive 3600 Nm3/day of high-purity Hydrogen. This high-purity hydrogen is a valuable resource utilized across diverse applications in the pharmaceutical, steel, glass, and chemical industries.

The heart of the facility is the Stack, which is essentially a series of cells where DC power is applied to initiate an electrolytic reaction at high pressure, effectively splitting water into hydrogen and oxygen. The process then involves the separation of raw hydrogen and oxygen from Lye and moisture, with oxygen being vented out while the hydrogen proceeds to the purification stage. Here, hydrogen is further purified using a deoxo reactor and subjected to a drying process, resulting in the production of high-purity dry hydrogen.

The facility’s operation is meticulously controlled by a PLC (Programmable Logic Controller) system, ensuring seamless and automatic operation while adhering to international safety standards. HGPL’s expertise in designing, engineering, manufacturing, supplying, and successfully commissioning water electrolysis technology-based Hydrogen plants is a testament to their technical capabilities.

Hydrogen Gentech Private Limited (HGPL) is a renowned international EPC (Engineering, Procurement, and Construction) company specializing in technology-based Hydrogen Generation plants. Operating out of India, HGPL is dedicated to Green Hydrogen Generation, Purification, Recovery, Storage solutions, and their applications across various industries, including renewable energy, fuel, and mobility sectors. With a strong commitment to advancing hydrogen technology, HGPL continues to make significant strides in the field of hydrogen generation and its diverse applications.

Nitrogen, a fundamental element, stands as a linchpin in the functionality of diverse industries, ranging from food processing to the intricate world of electronics manufacturing. As industrial sectors undergo continual expansion and diversification, the demand for nitrogen has surged dramatically. To meet this escalating demand and ensure a stable supply of this critical gas, nitrogen plant manufacturers, exemplified by industry leader Hydrogen Gentech Private Limited (HGPL), have assumed a pivotal role.

This blog meticulously unravels the intricate realm of nitrogen plants, elucidating their paramount significance and shedding light on the instrumental role played by manufacturers such as Hydrogen Gentech Private Limited (HGPL) in this dynamic landscape.

Understanding the Crucial Role of Nitrogen Plants

Nitrogen plants, also recognized as nitrogen generation systems, are ingeniously crafted to yield high-purity nitrogen gas from the ambient air. Their indispensability stems from the inert nature of nitrogen, allowing it to create an oxygen-free environment. Several pivotal aspects underscore the significance of nitrogen plants:

1. Food Packaging and Preservation:

Nitrogen proves indispensable in the food industry, employed for packaging and preservation. By displacing oxygen, it significantly extends the shelf life of packaged food items, effectively retarding oxidation and deterioration processes.

2. Electronics Manufacturing:

In the electronics sector, nitrogen assumes a critical role in various processes, including soldering and wave soldering, where the creation of an inert atmosphere is imperative to prevent oxidation and ensure the production of high-quality electronic components.

3. Pharmaceutical Manufacturing:

Nitrogen finds extensive utility in pharmaceutical manufacturing, contributing to purging and blanketing processes that safeguard against contamination and oxidation. Additionally, it facilitates the secure transfer of sensitive materials.

4. Chemical Industry:

Within the chemical manufacturing domain, nitrogen emerges as a pivotal component, furnishing an inert atmosphere within reactors to avert undesirable reactions and potential explosions.

Hydrogen Gentech Private Limited (HGPL)‘s Role in Nitrogen Plant Manufacturing

When addressing nitrogen plant manufacturers, Hydrogen Gentech Private Limited (HGPL) stands out as a prominent industry player. Renowned for their proficiency in crafting nitrogen generation systems and associated equipment, Hydrogen Gentech Private Limited (HGPL) distinguishes itself as a reliable provider of nitrogen solutions. The company’s contributions to the field are underscored by:

1. Advanced Technology:

Hydrogen Gentech Private Limited (HGPL) leverages advanced technology to ensure the efficient generation of high-purity nitrogen gas. Their systems are meticulously designed for precision and reliability, meeting the stringent requirements of diverse industries.

2. Custom Solutions:

Recognizing the distinct nitrogen requirements across industries, Hydrogen Gentech Private Limited (HGPL) offers bespoke nitrogen plant solutions. Their flexibility in tailoring systems to address unique needs constitutes a pivotal advantage for their clientele.

3. Sustainability:

In an era where sustainability takes center stage, Hydrogen Gentech Private Limited (HGPL) remains committed to providing environmentally friendly solutions. Their nitrogen generation systems are thoughtfully designed with energy efficiency in mind, thereby reducing the overall carbon footprint.

Applications of Nitrogen Plants

The applications of nitrogen plants span a myriad of industries:

Food and Beverage Industry:Nitrogen finds utility in food packaging, preserving freshness, and averting spoilage. Additionally, it serves as a propellant for aerosol dispensers.
Electronics and Semiconductors:The electronics industry relies extensively on nitrogen for various manufacturing processes, ensuring product quality and consistency.
Pharmaceuticals:Nitrogen is a critical component in pharmaceutical manufacturing, utilized for blanketing, purging, and facilitating the safe transfer of sensitive materials.
Chemical Industry:In the chemical industry, nitrogen functions as an inert gas, preventing unwanted reactions and serving as a blanketing agent.
Oil and Gas Industry:The oil and gas sector harnesses nitrogen for purging pipelines, tanks, and vessels, thereby minimizing the risk of explosions and accidents.

The Future of Nitrogen Plants

The trajectory of nitrogen plants appears promising as industries continue their expansive growth. With an increasing emphasis on sustainability and energy efficiency, the demand for on-site nitrogen generation systems is poised for considerable growth. Manufacturers such as Hydrogen Gentech Private Limited (HGPL), with their dedication to advanced technology and environmentally conscious solutions, find themselves at the forefront, poised to lead the evolution of this industry.

In conclusion, nitrogen plants stand as indispensable entities across diverse industries, ensuring a steadfast supply of high-purity nitrogen. Through the expertise of manufacturers like Hydrogen Gentech Private Limited (HGPL), industries gain access to customized solutions tailored to meet their specific nitrogen requirements. As the global landscape continues to evolve, nitrogen plants will remain integral to preserving quality, safety, and sustainability across numerous sectors.

Hydrogen Gentech Private Limited (HGPL), an international technology based company specializing in hydrogen generation plants, has recently secured a noteworthy Engineering, Procurement, and Construction (EPC) contract from Hygenco India. The contract entails the development of a multi-megawatt scale green hydrogen facility in India, which will be owned and operated by Hygenco India. This ground-breaking project aims to significantly reduce carbon emissions by approximately 2,700 metric tons annually.

The selection of Hydrogen Gentech Private Limited (HGPL) for this project serves as a testament to the company’s exceptional EPC capabilities, enabling it to actively contribute to the establishment of top-tier, competitive, and cost-efficient green hydrogen facilities on behalf of its esteemed clientele. Company officials expressed their enthusiasm for this opportunity, emphasizing their commitment to delivering high-quality solutions.

Hydrogen Gentech Private Limited (HGPL)’s scope of work encompasses a comprehensive range of tasks, including detailed engineering, procurement, and the supply of the H2 purification unit, storage tanks, and various other equipment. Additionally, the company will be responsible for the erection and construction of the green hydrogen facility.

The significance of adopting green hydrogen, as highlighted in the National Hydrogen Mission document published by the Government of India, Green Hydrogen is deemed crucial for key industries such as steel, fertilizers, and refineries, particularly for a country like India that heavily relies on energy imports. By actively engaging in the development of green hydrogen facilities, Hydrogen Gentech Private Limited (HGPL) aligns itself with the national vision outlined in the government’s mission document.

Hydrogen Gentech Private Limited, headquartered in India, has established itself as a reputed manufacturer and supplier in the field of hydrogen generation plants. The company’s unwavering focus on green hydrogen generation, purification, recovery, storage solutions, and their application in various sectors including, renewable energy, fuel, and mobility solidifies its position as an industry leader.

The Indian Army has taken a major step towards promoting sustainable energy by signing an MoU with National Thermal Power Corporation Renewable Energy Limited (NTPC REL) for the installation of a Green Hydrogen-based Micro Grid Power Plant project in the Northern borders. This initiative aligns with the National Green Hydrogen Mission, which seeks to promote the use of renewable energy and reduce dependence on fossil fuels.

Under the MoU, the Indian Army will provide land on lease for 25 years and commit to purchasing the generated power through a Power Purchase Agreement (PPA). The proposed project will be set up by NTPC on Build, Own, and Operate (BOO) Models at a mutually identified location in Eastern Ladakh. The project will involve the installation of a Solar Power Plant for the hydrolysis of water to produce Hydrogen. The Hydrogen produced will then be used to power fuel cells during non-solar hours, thus reducing dependence on fossil fuel-based generator sets and contributing towards the abatement of greenhouse gas emissions.

This project is a significant milestone for the Indian Army, as it is the first government organization to enter into an agreement with NTPC REL for such a project. It sets the stage for similar projects in the future, promoting sustainable energy and reducing the country’s dependence on fossil fuels. This initiative will not only benefit the environment but also help meet the energy requirements of the Indian Army in remote areas where there is no access to national/state grids.
Overall, the Indian Army’s decision to install a Green Hydrogen-based Micro Grid Power Plant project is a major step towards promoting sustainable energy in the country. The success of this project will pave the way for similar initiatives, encouraging other government organizations to adopt sustainable practices and contribute towards the goal of reducing greenhouse gas emissions.

Balaji Speciality Chemicals Limited (BSCL), a subsidiary of Balaji Amines Limited, has selected Hydrogen Gentech Private Limited (HGPL) to design, engineer, manufacture, supply, and commission its Hydrogen Purification Unit. The unit will generate high-purity hydrogen using the Methanol cracking process.

To produce high-purity hydrogen, the H2 Purification process technology involves a process study of the composition of mixed gas received at the outlet of the Methanol cracking reactor. This study determines the suitable adsorbents required to remove each impurity via adsorption-based removal and achieve the desired purity level of the hydrogen product.

The PSA-based hydrogen purification system will have five towers working cyclically in different phases of H2 generation and tower regeneration stages. Each of the five towers will cyclically work in high purity H2 generation mode while the other four towers operate in different stages of pressurization, depressurization, equalization, and regeneration modes. This design allows for the continuous generation of pure H2.

The adsorber tower for the PSA-based hydrogen purification system will consist of a customized multi-layered, molecular sieve-based adsorption bed system based on the type and quantum of impurities present in the mixed gas streams. The design will ensure that high-purity H2 is generated while minimizing the loss of any H2 during the adsorption process.

HGPL’s scope of work includes detailed engineering, procurement, manufacturing, supply, erection supervision and commissioning, Performance Guarantee Test Run (PGTR), and training. The PGTR will ensure that the unit performs as per the specified parameters and guarantees the performance of the system.

The Hydrogen Purification Unit will be fully automatic, with a control system that includes all safety measures. The PSA-based hydrogen purification technology is a popular route to establish small and medium capacity H2 generation plants, making HGPL a fast-emerging key technology player in India in the field of Hydrogen generation and Purification systems using the Methanol cracking process.

Hydrogen Gentech Private Limited (HGPL) is an international technology-based Hydrogen Generation Plant EPC Company, manufacturer, and supplier based in India. The company has a clear focus on Green Hydrogen Generation, Purification, Recovery & Storage solutions & their applications in Industry, Renewable Energy, Fuel, and Mobility sectors.